5S software for manufacturers

Your whole 5S system. One person. One afternoon.

Map your company, create a workstation standard in minutes and run audits that improve each workstation instead of blaming people. No full-time specialist needed, and one price for the whole company.

Or download the free 5S audit checklist →
Standard = photo + text No training needed One price for the whole company
Standards in minutes

A good standard is a photo and a few lines. Not a binder.

Most companies don't have a dedicated 5S coordinator to write, print and laminate documents. So the standards never get made, or never get updated. 5Sense keeps them short enough that anyone can do it between other jobs.

The usual standard
  1. 1Write a multi-page document in a template.
  2. 2Lay out photos, get it approved, print and laminate.
  3. 3The workstation changes. Start again.
  4. 4Hours per workstation. Most never get done.
A 5Sense standard
  1. 1Take a photo of the workstation the way it should look.
  2. 2Add a few lines: what goes where, what to check.
  3. 3Something changes? Swap the photo. Everyone sees the new version.
  4. 4A few minutes per workstation. Always up to date.
How it works

5S slips when every fix goes through the manager

5Sense sends each finding straight to the workstation. The people who work there fix it, and you step in only when something is overdue.

The usual way

  • Standards are printed and filed. Every change means printing again.
  • Audits are done on paper and typed into a spreadsheet afterwards.
  • Every finding goes through the manager, who has to chase each fix.
  • Notification e-mails for every finding fill up inboxes, and soon nobody reads them.

With 5Sense

  • A standard is a photo and a few lines, changed on a phone in minutes.
  • Audits are done on a phone. Each finding is saved at its workstation.
  • The fix goes straight to the workstation. Workers scan a QR code, no account needed.
  • No notification e-mails. Everything stays in the app.
  1. 5S audit on a phone: one checklist item marked as not met, with a short note about the finding 01

    Note the finding

    Walk the floor with your phone. Mark what does not meet the standard and write one line about it.

  2. Worker view after scanning the workstation QR code: the standard photo and one open fix with a Resolve button 02

    The fix waits at the workstation

    The finding becomes a fix for that workstation. Workers scan the QR code, see the standard and what to do, and mark it resolved.

  3. Open findings list for a welding line, with overdue fixes marked for the manager 03

    You step in only when it stalls

    Open findings shows every fix for your area and which ones are overdue. No chasing, no e-mails.

From a real shop floor

What 5S looks like when it holds

A good standard is simple: everything has a place, and anyone can see when something is missing.

Row of workstations, each with its own shadow board and labelled tools
Every workstation has its own shadow board. A missing tool is visible at a glance.
Labelled tapes marking items that must not be used or are waiting for repair
Sort. Tapes mark items that must not be used or are waiting for repair.
Shadow board where every tool has a labelled place
Set in order. Every tool has a labelled place.
Cleaning supplies kept in their own holders at the workstation
Shine. Cleaning supplies have their own place at the workstation.
Grinding discs and consumables labelled with name and size
Standardize. Consumables are labelled with name and size.
See it in action

Everything in one place. Have a look around.

Your whole company, mapped in minutes

Departments, units and workstations in one tree. Watch a whole plant being set up.

  • Type a name, press enterDepartments, units and workstations in seconds.
  • Duplicate in one clickSimilar workstations, codes numbered for you.
  • Paste a whole listFrom Excel or an email, all added at once.
  • 1See where help is neededNew findings show up right on the workstation.
5Sense structure tree: plants, departments and lines with open tasks and overdue audits
Screenshot from the app: the whole company in one tree, with open tasks and overdue audits on every level.

Audit status across the whole plant

Green passed, red has findings to fix, grey is due. Open any workstation to see its audit against the standard.

Nordline Metal Works
Overview Structure Audits Tasks
Weekly 5S audit · Week 42 All departments
10 / 12Audited
7Passed
4Findings to fix
2Due this week
Production3 of 5 passed
Welding
WD01Welding post 1Passed
WD02Welding post 22 findings
WD03Welding post 3Due Fri
Machining
MC01CNC lathePassed
MC02Milling machinePassed
MC03Drill press1 finding
Logistics4 of 5 passed
Warehouse
WH01ReceivingPassed
WH02Racking A1 finding
WH03Racking BPassed
Shipping
SH01Packing tablePassed
SH02Packing table 2Due Mon
SH03Loading dockPassed
Opening WD02 Welding post 2
Production › Welding › WD02 WD02Welding post 2 Weekly 5S audit · Sam Wood · today 09:12
6 of 8 checked · 2 findings
Standardv3 · updated 3 Oct
Standard photo of the workstation: shadow board with labelled tools
  • Torch and hose hang on the hook
  • Grinder and clamps on their shadow board spots
  • Only today's work pieces on the table
  • Floor clear inside the yellow line
1SSort
Only tools for the job at the workstation
2SSet in order
Torch hose hangs on its hook
"Hose lying on the floor next to the table."Task → Welding team · due Fri
Every tool on its shadow board spot
3SShine
Table and floor free of spatter and dust
Fume extraction filter clean
Task → Maintenance · due Mon
4SStandardize
Standard visible at the workstation
5SSustain
Last week's tasks are closedYesNo
Daily checklist signed
Audit round in the 5Sense app: workstation grid turning green as each one is audited
Screenshot from the app: an audit round in progress. Workstations turn green or red as you go.

The audit fits in your pocket

One question per screen, the standard photo always in view, and a photo of any finding in one tap.

Audit 5 / 9
Standard photo: shadow board with labelled tools Standard
Is every tool in its marked place?
Yes No
Add photo
Audit on a phone in the 5Sense app: checklist questions with Meets and Does not meet buttons
Screenshot from the app

What the worker sees

Scan the QR code at the workstation: see the standard and what needs fixing, report a problem or give an idea. Their name is optional. No account needed.

Workstation
Workstation standard photo: shadow board with labelled tools Our standard
  • Tools back on the shadow board
  • Table clear at the end of the shift
  • Finished parts in the marked area
1 to fix Torque wrench has no place
Report a problemGive an idea
Speak up
ProblemIdea
Take a photo
What's wrong?
The air hose is leaking at the coupling.
Name optionalLeave it empty to stay anonymous
Send
Worker view in the 5Sense app after scanning the workstation QR code: standard photo, Report a problem and Suggest an improvement
Screenshot from the app

Ready-made audit templates

Start with a built-in template for general 5S, assembly, welding, CNC machines, warehouse or office. Every question belongs to one of the five S's. Adjust it to your plant, or keep it as it is.

General 5SBuilt in, ready to use
AssemblyBuilt in, ready to use
WeldingBuilt in, ready to use
WarehouseBuilt in, ready to use
New template
1S
SortOnly needed items at the workstation
3
2S
Set in orderEvery item has a marked place
3
3S
ShineClean equipment, floor and surfaces
3
4S
StandardizeThe standard is visible and followed
3
5S
SustainImprovements are closed on time
3

Improvements, from finding to fixed

Every finding and every reported problem lands here, with a photo and a workstation. Close it with an after photo.

Open3
Torque wrench has no marked placeDue Fri
Air hose leaking at couplingReported by worker
Material in the walkwayDue Mon
In progress1
Labels missing on parts cabinetDue today
Done2
Shadow board updatedBefore → after
Bin location marked

See progress, share the numbers

Trends for every workstation, department and site. On Team and Pro, export to CSV, which opens in Excel and loads into Power BI.

24Audits this month
38Improvements closed
3.2 dAvg. time to fix
17/18Workstations with a standard
Findings vs. closed, last 8 weeksFoundClosed
Opens in Excel CSV Loads into Power BI
Improvement, not punishment

Audits nobody has to fear.

When an audit feels like a fault-finding round, people hide problems. 5Sense treats every finding as an improvement for the workstation, not a mark against a person.

  • Findings belong to the workstation, not to a name.
  • Anyone can suggest a better way, and the manager can make it the new standard.
  • Trends show progress made, so the team sees what they've achieved.
  • Recurring issues are flagged, so you fix the cause, not the person.
Assembly · A-03 Audit · 4 min
Improvement Torque wrench has no marked place Suggestion: add a shadow board spot next to the press.
Done well Floor markings clear and complete
12 improvements closed in this area this month
Anyone can run it

You don't need a safety department to do 5S well.

The production manager, a team lead or the owner can set up and keep the whole system going alongside their real job.

Set up by one person

Describe your structure and first standards yourself. No consultant, no implementation project.

No training

If you can take a photo and write a sentence, you can use it. So can your team.

Only 5S

No form builders or modules you'll never use. Just structure, standards, audits and improvements.

Your data stays yours

Your company's data belongs to your company. On Team and Pro, export everything to CSV for Excel and Power BI.

Pricing

One price for the whole company. Not per head.

Workers never count as users: everyone on the shop floor joins free with a QR code. Start on the Free plan and move to Team when you need unit managers.

€29 a month on Team, or €295 a year, for the whole company
  • Every worker joins free with a QR code
  • Structure, standards and audits on every plan
  • Free plan to start, no card needed
Try the demo See all plans →

Frequently asked questions

We have introduced 5S before, but it did not last. What is different here?

In most companies, 5S loses momentum after the launch because every follow-up depends on one manager. 5Sense assigns each audit finding to the workstation where it was found, with a photo and a due date. The team sees it on site and closes it. The manager only steps in when a task is overdue.

Is 5Sense also suitable for small companies?

Yes. 5Sense works the same way for a single workshop as for a company with several sites. It does not require a dedicated 5S or HSE specialist: one person can set up the structure, standards and audits. Pricing is per company rather than per user, and you can start on the Free plan.

Do we need 5S expertise to get started?

No. Ready-made audit templates based on the five S's are included and can be adapted to your workstations. A workstation standard consists of a reference photo and a short description.

How long does the initial setup take?

Departments and workstations can be added in minutes by typing, duplicating or pasting a list. Each workstation standard takes a few minutes. Most companies start with one area and extend from there.

Our workers cannot use personal phones on the shop floor.

They do not need to. One shared tablet or screen per area is sufficient. Scanning the workstation QR code shows the standard and open tasks, and allows reporting a problem or suggesting an improvement without an account.

Why not use Excel or a general audit app?

Spreadsheets require someone to distribute and follow up every finding manually. General audit apps are designed for any type of checklist and are typically priced per user. 5Sense is built specifically for 5S, and every worker joins free with a QR code, without an account.

How are audit results used?

Findings are recorded against the workstation, not against individuals. Recurring issues are highlighted so the root cause can be addressed. The purpose is continuous improvement, not performance rating.

Can we export our data?

On the Team and Pro plans, all data can be exported to CSV at any time. The file opens in Excel and loads straight into Power BI.

From the blog

Practical 5S for the shop floor

All posts →
The usual 5S software with e-mail notifications, extra modules and training, versus 5Sense with standard, audit and fix at the workstation 5S Software Without the Noise: No E-mails, No Extras A lot of 5S software comes with e-mail alerts, extra modules and a training day. Why that kills 5S, and why we keep everything at the workstation instead. Audit findings relayed by hand from manager to team leader to worker, versus sent straight to the workstation with 5Sense Time Is Money: Stop Wasting Manager Time on 5S Lean cuts waste on the line but not in running 5S itself: slow audits and findings relayed by hand. How to send each fix straight to the worker. 5S on paper (print, laminate, hang, audit on a clipboard) next to 5S on a phone: photo standard, findings go to the worker 5S on Paper vs a Live Workstation Standard Printed 5S standards go out of date the first time a workstation changes. How a live standard keeps order and lets workers report and fix problems.

Your first standard is five minutes away.

Open the demo, look around a sample plant and see how it feels. Only your e-mail. No sales call, no card.

Try the demo Free 5S audit checklist